Plastic for vacuum bagging

Ten years ago, most visqueen used to be of fairly high quality and it wasn’t hard to walk into home depot and walk out with a roll of plastic good enough for bagging. But at some point cheap, porous, recycled visqueen took over the market, which is fine for most uses but ridiculously bad for vacuum. Good polyethylene sheeting will be somewhat transparent, and smooth texture. I recently ordered a roll of Xpose Safety 4.5 mil through amazon, and it was inexpensive, and excellent. i bagged 7′ x 18′ curved foam roof panels on a 3cfm vac pump and got a nice hard vacuum with not much attention to detail.

Plotter Repaired

The plotter is pretty much repaired. I just ran through two sets of hull plots for a 65 catamaran. That used up the roll of paper.
I will be able to plot out big full size plots again.
One catch, the new version of the CADD program always prints the over length plots in twice real size, clearly not acceptable. Tech could never fix that so I must revert to older version to plot accurately.
Old version will only run in 15 minute trial version. It stays interesting

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The future caught up with me this autumn and I didn’t see it coming. 6 or 7 years ago I bought an amazing plotter. A Canon that could do a page in something like 20 seconds. It could do full size patterns and everything. No more repro copies of an original. It would be just in time printing.  $5000 and supposed to be worth it.
A couple of years ago it stopped working. After about a $1000 in repairs it was working again. Until it quit again and I was warned it would be another $1500 and that might not be enough. That was last year. People were slow to pay at the time, so I parked the plotter. For at least a couple of decades, I could send a dxf file to University Reprographics and they could plot it out at full size.
An overseas job came up that needed that. It turns out that is not possible anymore. To plot AutoCAD, they would need their AutoCAD.
With all of us having plotters, the repro shops had to cut costs. That meant no more AutoCAD at the repro shop. I tried every other repro shop in Seattle. Nobody plots AutoCAD anymore commercially. And even with mere PDFs, it was more than $500 for a hull plot.
So I am getting my plotter fixed. Parts are on the way. I’ll part with the cash. As soon as repairs are done, I can do everyone’s full size pattern plots again.No photo description available.

the Best Weatherstripping

I think that I have tried every kind of weatherstripping to seal door closures or wet hatches. This model, called Rubber seal, ribbed, seems to be the best I have ever tried. All are adhesive backed. The ribs allow one part to deflect, without distorting the whole seal like a square section would. The black one is 3/8″ thick, from Grainger.

The white one is at Home Depot. They don’t carry black. I think is 5/16″ thick.


Composite Chainplates

I recently had to review a chainplate on one of my COI cats and send a note to the USCG.
I see from the X-Ray report that the Aolani chainplates were not steel, but composite as I thought they were.
These composite plates are immune to corrosion, unlike metal ones.
I assume the builder used my layup schedule as I have sent earlier. I see no reason to doubt that.
They are easy for the builders to build in a huge safety factor.
Instead of being fastened onto a hull, these synergistically combine to both strengthen the hull and the chainplate.
Unlike the metal plates, these have some resiliency so make all the parts longer lived.
Any delta in the parts from the loads would show up immediately and early by cracks in the paint. Unlike metal plates which usually are not painted.
Attached find a picture of one of my other catamaran designs with composite chainplates. Note that he lifts his entire vessel with only the three chainplate locations.

Visited Ft. Lauderdale

I got to visit my 49′ daycharter cat in Fort Lauderdale . Always one of my favorites. Met captain Jason.
Built mid 90’s by legendary builder, Andre Cocquyt as a composites class project. Students included IBEX presenter, Belle, Blanding.
Still looks good and can be built remotely from assembly.


Fire Safety from Profligate

Richard Spindler
Yesterday at 2:07 PM ·

One of the biggest lessons of the horrible Conception dive boat tragedy for the Grand Poobah is that just because things have been fine on a boat for decades doesn’t mean there aren’t some inherent problems that just haven’t yet manifested themselves, that new problems haven’t developed, and that things can’t be improved.

As is the case with a lot of other boat owners, because of the tragedy the Poobah has taken a whole new look at Profligate in terms of safety and safety procedures. Before sharing some of these with you, the Poobah wants to remind all boat owners and crew, that they and they alone are responsible for the boats they sail on in the Ha-Ha. The Ha-Ha specifically does not vet boats or crew. Those who are not expert enough to vet their own boats or the boats they are sailing on are required, and indeed have certified to the fact, that they have had a marine surveyor do it for them.

1) Although the 8 lead acid house batteries are located beneath Profligate’s cockpit sole, the Poobah decided that the amount of ventilation, which has been fine for 22 years, could be improved. So large new vents have been installed. Overcharged lead acid batteries creates hydrogen and hydrogen sulphide gas — the latter smells like rotten eggs — and is highly explosive at just 4%. We nearly had an explosion on our boat in Paris because of this.
2) The boat’s wiring, while still not perfect, has been cleaned up. Electrical problems are the cause of most fires, and fires, along with sinking, are the most serious problems at sea.

1) Two fire blankets in the case of galley fires. Less than $20. These are for smothering galley and other fires, but also can help protect bodies that have to run through areas of fire.
2) Welder’s fire proof gloves. When the lithium batteries suddenly started going off on the Andrews 68 Pyewacket, the captain told the Poobah that it was very difficult to disconnect the batteries and carry them on deck and onto the dock. Welder’s gloves would have been a big help in that situation or any other fire situation. About $20.
3) Fire smoke detectors. One of the things that likely contributed to the great loss of life on Conception was the fact that, for whatever reason, no smoke detectors were heard. The Poobah is installing six of them on Profligate, including two next to the big battery banks, as they also detect deadly hydrogen and hydrogen sulphide. These are well under $20.
4) The Poobah has purchased four RescueMe MOB1’s, which are to be worn by all who are on watch. In the event somebody goes overboard, it activates a very loud horn over the DSC on the VHF to alert the crew that somebody has gone overboard, and then constantly updates the man overboard’s positions to within just a few feet using AIS. Brilliant stuff. Each unit is about $279. In addition, we’re encouraging each crew member to buy their own. The MOB1 do not send out an EPIRB signal, but we think the AIS signal is much more important.
5) Explosion and fire proof/resistant bags for lithium ion batteries. These are about 8 by 10 inches and only cost about $15. While lithium ion batteries are generally safe, there have been well documented cases of them going off spontaneously. If they are stored in an explosion proof bag, the risk of damage is greatly reduced. Grab the bag with the welder’s gloves and get the bag off the boat.

1) Phone, camera, drone and other batteries will only be allowed to be charged inside the salon in limited numbers, and only when there are at least three persons on active watch. In previous years there had been a rat’s nest of charging cords coming out of overloaded electrical outlets, and extensive use of extension cords. The Coast Guard has issued an advisory that these practices are extremely dangerous and are not to be allowed. Indeed, many experts suspect that the cause of the Conception fire was either overloaded decades old circuits or partially plugged in cords that set off sparks.
When there is no full watch on duty on Profligate, all battery chargers for phones, computers, drone batteries must be unplugged. We have started employing this policing even when living at the dock. Since Profligate intentionally has no 110-volt outlets below decks, this policy is easy to enforce.
2) Red stickers are to be placed on the overhead indicating that a fire extinguisher is directly below. The last thing you need in the case of a fire to is to have to hunt for extinguishers, as every second counts. Mind you, the much larger extinguishers are only a few bucks more than the small ones.

1) Everyone will be shown what steps to take with the boat’s electronics in the case of a man overboard. Time is critical in such situations.
2) Everyone in the crew will be shown how to respond to the different possible cases of fire. For example, an engine room fire requires a different response than an electrical fire in the salon. In the case of an engine room fire, the automatic Halon extinguishers should take care of the fire, and the crew should shut off the engine.
In the case of an electrical fire in the boat, the crew will be shown where to shut off all the house electricity. As this will render the radios useless, members of the crew will be specifically assigned to the three methods of issuing a distress independent of house power: Satphones, EPIRB, and Garmin InReach.

Profligate has two double wide doorways to escape from the main salon quickly, as well as four overhead hatches. We think that is more than adequate. Each of the four interior cabins has two escape routes, and all crew will be required to practice using them. The two forward bunks only have one escape route, but it is just three feet directly above the bunk. As there is no electricity in these cabins, a fire would be unlikely.

1) In the case Profligate has to be abandoned, which thanks to many watertight compartments would likely only be because of fire, specific roles will have been assigned to each member of the before departure. Two males for 8-person life raft Number 1. Two males to 8-person life raft Number 2. Four people to launch the 12-ft Carib inflatable with outboard by shoving it off the back porch. Dona would be assigned the satphone. Sabine will be assigned to the Garmin InReach. A third woman will be assigned to the EPIRB. The Grand Poobah and ultra veteran ocean racer Chuck Skewes will oversee all operations and step in where necessary.
In prior years the safety orientation on Profligate would mostly consist of, “There’s a liferaft, over there is the EPIRB, etc.” As the Grand Poobah, I’m not proud being so irresponsible. An emergency situation, where there is panic, is no time to issue assignments to people unfamiliar with the equipment they will have to use. Everybody needs to know their assignment in advance, and be confident they know how to use the equipment they have been assigned to use.

There are other items and procedures we have put into place, but can’t remember them off the top of our head. If you have suggestions, please share them with us.

The Baja Ha-Ha has an enviable safety record. Collectively the more than 3,000 Ha-Ha boats have sailed the equivalent to around the world many times, and suffered just one boat sunk by a whale (the entire crew was rescued “in textbook fashion” from a life raft by a Coast Guard helicopter), one dismasting, on lost rudder, one boat wrecked ashore in calm conditions, and a woman dying of a massive heart attack at Bahia Santa Maria despite immediate attention by Emergency Room doctors.

While good times and making great new cruiser and Mexican friends are important aspects of the Ha-Ha, the three most important things are safety, safety, and safety because you can’t Ha-Ha if you’re injured or dead. So please do your part.

PHOTO: Fireproof gloves. In the case of fire, they are a lot better than bare hands, sailing gloves, and ladies panties.
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Kurt Hughes on Catamarans, Trimarans, and Boat Design