Tag Archives: rapid multihull construction

Building power cat hulls

I took on the job of building a set of hulls for Kurts 28’ power cat design which we stretched to 31’ by adding about 2.5 inches to every station. We upped the stringer size by 30% and glassed with 8oz rather than 6oz but otherwise stuck with the plan and laminate schedule. We used multiple layers of 8 and 10oz to make up biax tapes, i find it makes for easier fairing and allows for tapering the buildup. We did a half-way-to-yacht quality fairing job, primed with 545 and installed cleats, hatches, fuel tanks, and fuel fills. There will be lightweight 25 hp engines mounted on rear transoms. We finished both hulls and shipped to the owner in maine, who is going to build the cross arms and center cockpit over the winter. I really can’t recommend committing to building a boat over the summer in sarasota, florida in a non-airconditioned space, but, in the spirit of running a marathon, and other ridiculously painful ways to enjoy yourself, we did it.  Total build time, including purchasing, hardware, and mounting on a trailer for shipment, was in the neighborhood of a thousand hours. LOTS of pictures after the break-

Stringers

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