One of my new builders just read the 220 page plus construction manual. He once met one of my earlier builders and says “”Now after reading your manual I understand how he (Thomas D) was such a know it all (in a nice way.”

Smiles.

“All the SS FHMS that I used to install the winches and other hardware were rubbed with mold release wax and painted with green soap first. So despite being epoxied in, they can be removed when I upgrade or move the hardware a bit. Without the car battery and jumper cables trick.”

Charles Elkins launched his beautiful 36′ daycharter cat in a box recently. He launched in Georgia. It is foam/glass.  I’ve just been told it was CM construction.  I stand corrected.

Maybe best way to start is to send me what materials you have and what you want for them. I do want to give my builders first crack at them instead of anyone who lurks here.   Hit me at khughes@multihulldesigns.com whith what you have and want to sell.

I see this article on how to build boards is making the rounds on the internets. http://smalltrimarans.com/blog/?p=12289  People, don’t do a foil that way. The writer either has never pushed his boats or does not do math, or both.

 Makes a nice sculpture but not for real boards.

 Stressform, which he uses to to form the boards, is a fine way to make many things including masts and hulls.  But not boards.  As you all know, a board is a heavily loaded beam.   With a huge point load usually about half way up it.  Typically deflection calculations govern on board design.  The board in the above link has thin plywood skins.  The skin of any board can do the majority of the beam work as it is farthest from the centroid.  But plywood has only about 1/8th the modulus of carbon fiber.  So it will be about 8 times more bendy.  Carbon fiber will have between 10 to 20 times the bending strength also.  Carbon fiber should be used on all boards with an aspect ratio of 3 or more, which are most of mine.

In this how-to, there is a lumber spar down the center.  And he adds carbon to it.  But it is at the centroid of the foil.  That is where material contributes the least to structure of any place on the foil.  So they put the carbon fiber where it is least useful.  Stuff done wrong.  The spar is supposed to also provide shear transfer between the two sides.  It does, but only for about 10 times the skin  thickness either side of the spar.  So most the plywood is also wasted as a beam in this scheme.  This why I have core everywhere in a board.  It transfers all the loads from one side to the other.

Finally, remember that point load  halfway up the board?  It can be several thousand pounds load on one point.  Compression strength perpendicular to grain of the plywood will be between 100 psi to 300 psi, depending.  Carbon fiber will be thousands of psi.  The board failures that I have seen have been compression side buckling.  This looks like buckling waiting to happen.

I have a new 14 page chapter on how to build foils in both the new CM Construction Manual and in the Composite Construction Manual.  I will put those online next week and make available here.  Just trying to do an intervention everybody, before its too late.  I already am too late on one guy.  He bought Kohler plans to an imaginary cat that was a textbook example of Things Done Wrong.  More on that soon.

After seeing several instances of Norton double sided sticky glazing tape on my cat builds, I had assumed that it was as good as the 3M VHB products.  Maybe even better as it had more thickness.

I have just been informed by Norton that their double sided adhesive tape is not actually adhesive and should not be relied upon.  They recommend using the 3M product.  I have a call in to the 3M rep to see if there is anything else I should know, over and above my posting here from last Spring.  The lunar lander will need a lot of this product.

How to demo: https://www.youtube.com/watch?v=9Fo-DxupzeQ

The lunar lander dwelling got squirted with the 2 part poly that I needed to get on before the weather got colder. So I’m back in the office getting to everyone’s  projects now.

I have learned that several of my builders have excess fabrics and core. I wonder if there is any interest in setting up some kind of exchange here? I would like the materials to only go to my builders if possible. Thoughts?

Would be great to be there.

Got a rendering of my 40 daycharter cat built in China. It was based on the F40 performance cat built by Mystere a decade ago. In the new economy, the customers take my 3D model and have a kid create the rendering at minimal cost.